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Z lead screws

The G1 uses lead screws (threaded rods) to drive the Z axis — the vertical motion of the extruder. There are typically two or four lead screws synchronized by the Z stepper motor(s).

  • Convert rotary motor motion to precise vertical movement

Z column labeling on the aluminum profile — arrows indicating travel direction

  • Maintain extruder position under gravity
  • Drive the auto-leveling mesh (fast Z moves during the probe sequence)

Cause: dry lead screws — the threads have run out of grease.

This is normal after 6–12 months of regular use.

Fix: apply solid screw grease (not liquid oil or WD-40):

  • Use a white lithium grease, PTFE grease, or dedicated lead-screw grease
  • Apply a small amount to the length of the screw with a cloth or brush
  • Run the Z axis up and down several times to distribute the grease
  • Wipe off any excess that drips onto the bed or frame

Z lead screw and coupling — closeup showing the screw, anti-backlash nut, and motor coupling

Symptom: clicking sound from one of the top Z screw supports during fast Z moves (especially during the mesh bed leveling sequence).

Cause: the locking collar at the top of the lead screw is positioned too low, causing the screw to hit the collar during upward travel.

Fix:

  1. Locate the collar at the top of the lead screw (black ring with a grub screw)
  2. Loosen the grub screw
  3. Raise the collar by ~1 mm
  4. Re-tighten the grub screw
  5. Test with a manual Z home

Extruder pushes hard into the bed at homing

Section titled “Extruder pushes hard into the bed at homing”

Cause: either the Z endstop is triggered incorrectly, or the Z axis is starting from a position where homing moves downward into the bed.

Fix:

  1. If the nozzle is already close to the bed when the printer starts: raise it manually (Mainsail → Move → Z+) before pressing Home
  2. If the bed probe is triggering too early: check the probe cable connector (red cable) — a slightly bent or loose cable can cause false triggers
  3. Recalibrate Z offset and first layer after any Z axis maintenance
IntervalAction
Every 3–6 monthsApply solid grease to lead screws
Every 6–12 monthsCheck collar positions, check belt tension
When noise appearsGrease immediately